数控加工外文翻译--数控加工中心技术发展趋势及对策-数控设计(编辑修改稿)

数控加工外文翻译--数控加工中心技术发展趋势及对策-数控设计(编辑修改稿)内容摘要：

ive power. Japan carries the technological research association first to classify it as one of the 5 great modern manufacturing technologies for this, learn (CIRP) to confirm it as the centre in the 21st century and study one of the directions in international production engineering. In the field of car industry, produce one second when beat such as production of 300,000 / vehicle per year, and many variety process it is car that equip key problem that must be solved one of。 In the fields of aviation and aerospace industry, spare parts of its processing are mostly the thin wall and thin muscle, rigidity is very bad, the material is aluminium or aluminium alloy, only in a situation that cut the speed and cut strength very small high, could process these muscles, walls. Adopt largescale whole aluminium alloy method that blank pay empty make the wing recently, such largescale parts as the fuselage ,etc. e to substitute a lot of parts to assemble through numerous rivet , screw and other connection way, make the intensity , rigidity and dependability of the ponent improved. All these, to processing and equipping the demand which has proposed highspeed, high precise and high flexibility. According to EMO2020 exhibition situation, highspeed machining center is it give speed can reach 80m/min is even high , air transport petent speed can up to 100m/min to be about to enter. A lot of automobile factories in the world at present, including Shanghai General Motors Corporation of our country, have already adopted and substituted and made the lathe up with the production line part that the highspeed machining center makes up. HyperMach lathe of . CINCINNATI Company enters to nearly biggest 60m/min of speed, it is 100m/min to be fast, the acceleration reaches 2g, the rotational speed of the main shaft has already reached 60 000r/min. Processing a thin wall of plane parts, spend 30min only, and same part general at a high speed milling machine process and take 3h, the ordinary milling machine is being processed to need 8h。 The speed and acceleration of main shaft of dual main shaft lathes of Germany DMG Company are up to 120200r/mm and 1g. In machining accuracy, the past 10 years, ordinary progression accuse of machining accuracy of lathe bring 5μm up to from 10μm already, accurate grades of machining center from 3～ 5μm, rise to 1～ , and ultraprecision machining accuracy is it enter nanometer grade to begin already (). In dependability, MTBF value of the foreign numerical control device has already reached above 6 000h, MTBF value of the servo system reaches above 30000h, demonstrate very high dependability . In order to realize highspeed, high finish machining, if the part of function related to it is electric main shaft, straight line electrical machinery get fast development, the application is expanded further . Link and process and pound to process the fast development of the lathe in 5 axes Adopt 5 axles to link the processing of the threedimensional curved surface part, can cut with the best geometry form of the cutter , not only highly polished, but also efficiency improves by a large margin . It is generally acknowledged, the efficiency of an 5 axle gear beds can equal 2 3 axle gear beds, is it wait for to use the cubic nitrogen boron the milling cutter of ultra hard material is milled and pared at a high speed while quenching the hard steel part, 5 axles link and process 3 constant axles to link and process and give play to higher benefit. Because such reasons as plicated that 5 axles link the numerical control system , host puter structure that but go over, it is several times higher that its price links the numerical control lathe than 3 axles , in addition the technological degree of difficulty of programming is relatively great, have restricted the development of 5 axle gear beds. At present because of electric appearance of main shaft, is it realize 5 axle plex main shaft hair structure processed to link greatly simplify to make, it makes degree of difficulty and reducing by a large margin of the cost, the price disparity of the numerical control system shrinks. So promoted 5 axle gear beds of head of plex main shaft and pound to process the development of the lathe (process the lathe including 5). At EMO2020 exhibition, new Japanese 5 of worker machine process lathe adopt plex main shaft hair, can realize the processing of 4 vertical planes and processing of the wanton angle, make 5 times process and 5 axles are processed and can be realized on the same lathe, can also realize the inclined plane and pour the processing of the hole of awls. Germany DMG Company exhibits the DMUVoution series machining center, but put and insert and put processing and 5 axles 5 times to link and process in once, can be controlled by CNC system or CAD/CAM is controlled directly or indirectly. Bee the main trend of systematic development of contemporary numerical control intelligently, openly, workedly. The numerical control equipment in the 21st century will be sure the intelligent system, the intelligent content includes all respects in the numerical control system: It is intelligent in order to pursue the efficiency of processing and process quality, control such as the selfadaptation of the processing course, the craft parameter is produced automatically。 Join the convenient one in order to improve the performance of urging and use intelligently, if feedforward control , adaptive operation , electrical machinery of parameter , discern load select models , since exactly makes etc. automatically。 The ones that simplified programming , simplified operating aspect are intelligent, for instance intelligent automatic programming , intelligent manmachine interface ,etc.。 There are content of intelligence。