smed快速换模(ppt27)-经营管理(编辑修改稿)

smed快速换模(ppt27)-经营管理(编辑修改稿)内容摘要：

e s s I m pro ve m e nt X 10 % X“Traditional”Setup Resource Consumption Analysis  2020, , LLC, all rights reserved 15 Examples of wastes in a traditional setup ! What kind of “setup wastes” can you identify in this pictures ? ________________________________________________________________________________________________________________________________________________________________________ Think Break  2020, , LLC, all rights reserved 16 Separate Internal from External Setup Optimizing Setup Processes Integrate Internal into External Setup Reduction of Setup Processes One Step Setup Implementation Plan Progressive Enhancements Step 2 Develop Specific Implementation Plan Step 3 Develop Communication Plan Step 4 Develop One Step Setup Training Plan Step 5 Implement One Step Setup Step 6 Verification / Standardization Step 1 Develop One Step Setup Implementation Team  2020, , LLC, all rights reserved 17 Phase 2 Combining equipment functionality Involves standardizing the equipment ( parts, tooling, processes) based on monality between setups to reduce the number of setup steps and cycle times. The mon setup parts were identified and replaced with this jig/holder bination. Notice how different quantities of the same part can be setup with the same fixture. Also, these setups can occur while the machine is running. By using these fixtures, the parts are automatically centered and adjusted for height and flatness as a part of External setupnot Internal setup.  2020, , LLC, all rights reserved 18 Tooling supplies are clearly labeled Tooling supplies are neatly assigned a unique location. Waste associated with finding, replacing, motion will be eliminated by this example of visual placement.  2020, , LLC, all rights reserved 19 Phase 3: Reducing setup processing time. Elimination of Bolts amp。 Adjustments. Bolt attachments requires 32 plete turns for each bolt or screw (1 for each thread) to fasten this bolt and die to a machine. This clamp attachment requires one step to attach the die to a machine. Example of One Step Fastening SMED for t heWork pla ceTrai nin g a ndSou rce bo okforSMEDWork sh ee tsHow to Use T hi s ManualT he c onti nuous i m pr ov em ent t ool s that are pr es ented i n S ec ti ons1 10 of thi s m anual are s how n i n order of us e. T hes e f or m sMUS T be c om pl eted i n the order pres ented i n thi s m anual . E ac hs ec ti on c ontai ns a bri ef des c r i pti on of the tool , i ts purpos e, w hento us e i t, w ho s houl d us e i t, how to us e i t, and t he ex pec tedr es ul ts .Re m e m b e r to f o cu s o n t h e e li m ina tio n o f w a ste .S triv e t o m a x im iz e y ield s a n d o b ta in co st red u ctio n sf rom e x isting m a ch ine ry a n d e q u ipm e n t b e f o re“bu y ing so lut ion s”. Im p rov e cu rr e n t sy ste m s a n dte ch n iq u e s b e f o re a u to m a tio n . A u to m a tin g a sy ste mo r p ract ices w ith o u t f ir st h a v ing a n u n d e rsta n d ing o fth e p roce ss w il l n o t so lv e u n d e rl y ing p roce ssp rob lem s.P e rha p s t h e m o st im p o rta n t p o int t o re m e m b e r is th a tw e m u st u n d e rsta n d a p roce ss b e f o re w e m a ke a n ya tt e m p t in ch a n g ing it. “No T a m p e ri n g ” is th e f ir st ruleo f co n tin u o u s im p rov e m e n t. W e ca n n o t ta m p e r w itha p roce ss w ith o u t u n d e rsta n d ing it.B y u sing t h e se t o o ls, w e w il l a ll sh a re a co m m o n a n dsy ste m a tic a p p roa ch f o r q u e stio n ing , a n a ly z ing ,p rop o sing so lut ion s, e x p e ri m e n tin g , a n d f ina ll y ,im p lem e n tin g p rov e n ch a n g e s.“ T h e p r o b l ems that exi st i n the。