科学成型手册

科学成型手册内容摘要：

ten up fix side clamp grippers, then started to hook up KO pin or pull back rods, HAVE to remember NEVER use bent, warp or dethread pull back pin or bolt and nut for ejectorplate. All the KO pin, pull back pin bolt and nuts need consistency size. 打紧前模码仔后，就开始连接顶杆或拉杆，千万要记住：绝对不能使用弯曲的，变形的，滑牙的顶杆，拉杆，螺丝和螺母，所有顶杆，拉杆，螺丝和螺母规格要一致。 33 Every mold without earlyreturn HAVE to hook up pull back。 34 Tie up rear clamp grippers without conflict to water line. 打紧后模码仔记得不要与水路冲突。 35 When tighten up rear clamp grippers ,HAVE to remember unlock the moldlock。 Open the mold in low pressure ready for water hose or hot water(hot oil) hook up. HAVE to remember: mold loading and unloading job need to be done under mold setting＂ｍｏｄｅ．打紧后模码仔后，必须记得松开锁模块，然后低压开模准备接水管（热水管或者热油管），必须记住：在上下模作业中，从开始到结束都必须在“模具安装”模式下进行的。 36 Water line connection HAVE to keep in mind:1INOUTmark and channel mark need to clearly understand。 2need to blowing up and checking and make sure is no jammed inside water line before hook up the water hose。 3 NEVER allowed looping connection water line。 4Every cavity need to make sure same water flowing direction。 5Make sure same length of water hose for every cavity。 6Need to separately control cavity side and core side by two mold Need to separately controll block insert and mold base./接水路时必须牢牢记住：１〉认清“进”“出”和渠道号；２〉接水管前用气枪吹吹看看水路有否堵住；３〉各个模穴绝对不允许搭管连接；４〉每个模穴号确保一样的水流方向；５〉确保每个模穴的水管长度一致；６〉前后模必须分开控制温度；７〉模腔与模胚要分开控制温度。 37 Safety limit switch connection: need to hook up every safety limit switch if the mold with. Normally every plastic mold sure be have at least one or two limit switch for ejector plate return. If found without any limit switch or earlyreturn device for ejectorplate please report to supervisor. Notice: normally for safety limit switch connection, need to paper formally ask for facility39。 s ：只要是模具上配有的安全限位开关都必须连接，通常塑胶模具都会配有至少１个或者２个安全限位开关给顶针板复位 .如果发现没有限位开关又没有早回装置的必须向主管汇报。 注意：对于安全限位开关，通常应该正式的书面要求设备部协助。 38 Hot runner controller connection:1Need to clearly to know how many heat zones with the mold。 2Need to option matching hot runner controller and cable。 3Need to correctly to hook up male and female connector between mold and hot runner controller。 4If connector in the mold not match to the linking cable, need to paper formally ask for facility replace of correct standard connector， no allowed to replace the connector of the cable. 热流道控制器连接： 1〉必须很清楚地了解模具需要多少段热源； 2〉必须选配合适的控制器和电源连接线； 3〉模具与热控制器之间的母座与公座要连接正确； 4〉如果没有合适的接头匹配模具，应该书面要求设备部更换模具那端的母座与公座使其统一化标准化，而不是更换电源连接线那头的接头。 39 Air valve for valve pin connection, HAVE to keep in mind:1for the mold with valvepin, NEVER hook up air source for valvepin before hot runner heating up。 2At least 3min after hot runner heating up reach to process temperature, hook up airsource to the valvepin switch but no need immediately switch on the motion option. 3 Molding technician will later turn on the motion option and adjust the ，必须牢牢记住： 1〉对于带有封胶针的模具，在热流道温度升温到加工温度时绝对不能连接汽源； 2〉在热流道升温到加工温度至少 3 分钟后可以连接汽源但不必要马上打开动作功能。 3注塑技术员将会打开气阀功能和调节气压。 40 Mold surface cleaning Don’ t fet to clean the mold surface with virgin cotton or cleaner, never cleaning the mold surface with dirty rag or dirty cotton. ( 模面清洗时必须使用新的棉花或者洗模水，决不使用脏的碎布或者脏的棉花 ) New mold trial run working steps(新模试产作业程序 ) Steps Checkpoint 确认点 Y N Step1 Checking IF mold set up guy working under guideline instruction?/确认上模者是否遵循作业指导书工作。 Step 2 Check IF melt temperature is setting accordance with datasheet provided by resin Step 3 Check IF mold temperature is setting accordance with datasheet provided by resin。 Step 4 Check IF mold temperature is separated controlled ?/前后模温是否分开控制。 Step 5 Check IF KO rod or pull back rod corrected connection?/顶杆或拉杆是否安装正确。 Step 6 Check IF waterline is co。