原料磨试车方案

原料磨试车方案内容摘要：

he safety of all participants including those from LIC, all participants in the test must follow the arrangements by the CBMI personnel in charge of the test upon entry into the testing zone. Any casual adjustments of the equipments 1. 概述 本次无负荷单机试车主要是针对原料磨系统（包括废气处理）进行单机测试，测试的主要设备：板式给料机、皮带称、皮带输送机、斗提机、斜槽、工艺风机、袋收尘器、球磨机及相配套的辅机设备。 测试的内容主要是：电机的旋向、电机的电流情况、轴承的温度、设备的振动及转速、液压油站的工作情况、设备的运转情况及设备的密封等。 2. 安全 无负荷测试安全程序  无负荷测试由 CBMI 负责组织进行，测试期间所有操作指令必须由 CBMI测试负责人下达，所有测试中的情况、问题均须汇报给 CBMI 测试负责人，由其做出判断。  单机无负荷测试参加人员 清单由 CBMI试车主管签署，清单中应指定测试负责人、安全员， LIC 参加测试的人员负责人、安全员由 LIC 在其清单中明确。 CBMI 安全员根据参加人员清单发放测试许可证。  为保证 LIC参与测试人员及所有测试人员安全，进入测试区域后所有测试人员必须服从 CBMI 测试负责人安排，测试期间严禁随意调整设备和触摸设备转动部位，除非得到 CBMI 测试工程师的许可和监护。 or touching of rotating parts is strictly forbidden unless permissions and supervisions are offered by CBMI testing engineers.  Prior to dry run test, a list of general inspection, mechanical check and preventive checks of electrical instruments shall be made and signed by instructors from CBMI, LIC and the supplier(if necessary).The abovementioned documents shall be forwarded to the personnel in charge of test.  CBMI personnel in charge of safety management shall clear the field and place signs, symbols to safeguard the testing zone.  The switches at electrical rooms and at the field shall be in open position and locked.  The personnel in charge of test confirm the pletion of above work and inform the operators to make operational preparations. All participants shall be ready to start the equipments before filling and forwarding the application of operations to safety personnel for approval. Such application shall state the name of operation, planned duration and those parts which shall have power supplies.  The safety personnel will review the inspection prior to test run to ensure the safety once power supplies are switched on. The safety personnel shall sign on the application for permission of operations.  The safety personnel open the lock on the electrical switches of relevant electrical equipments.  The personnel in charge of the test run issues an instruction to start the equipments so that the test run shall be implemented according to the dry run testing schemes.  After the pletion of the test, the personnel in charge of test returns the application of  无负荷测试前，一般检查、机械检查、电气仪表的预防性检查清单应完成并由 CBMI、 LIC、供货商指导员（如需要）签署，以上文件需提交测试负责人。  CBMI 安 全管理人员、警卫清理现场，悬挂标识，对试运转区域进行警戒。  电气室、现场开关处于断开位置并处于闭锁状态。  测试负责人确认以上工作完成后，通知测试操作人员做好操作准备并坚守岗位，所有参与测试人员做好启动设备的准备，然后填写工作许可申请提交安全员，说明名称、计划工作时间、准备通电的部分。  安全员复核测试前的检查已完成，确保通电在安全条件下进行，安全员在工作许可申请上签字。  安全员开启相关部分电气开关上的锁。  由测试负责人发出启动设备指令，按照无负荷测试方案进行测试。  测试完成后测试负责人将工作许可申请返 还安全员，安全员签封表格并锁上相应部分电气开关，恢复闭锁。  CBMI 安全员测试负责人收回测试许可 permission for operation back to the personnel in charge of safety, who shall sign the form and lock corresponding electrical switches again.  CBMI personnel in charge of safety collect permissions of test, so do personnel in charge from LIC, after which the permissions of test shall be returned to CBMI. General rules for safety  The testing zone shall be cleaned and the safety of maintenance passage to equipments must be guaranteed。  Sufficient lighting and fire fighting facilities shall be provided at the workshops and electrical rooms。  Prior to dry run test run of equipment, all participants shall read carefully the operational manuals of the equipments as well as those contents concerning safety of the people and equipments。  Sufficient number of safety signs, symbols and warning plates shall be placed nearby the testing equipments/workshop。 ribbons in red amp。 white stripes for safety warnings shall be arranged at the entrance and exits of the testing workshop/zone and guarded by CBMI guards. All personnel entering the zone shall show the guard their permissions of participation。  Personnel on duty shall be arranged around the clock once the main substation delivers power supplies。  Corresponding operators shall be arranged in CCR.  An electrician shall be arranged in electrical room。  An electrician shall be arranged on of field to 证， LIC 测试负责人应将 LIC 参加测试人员的测试许可证收集齐全后交还CBMI。 一般安全原则  试车区域应清理干净，到设备的检修通道必须安全；  车间、电力室必须配置充裕的照明设施和消防器材；  在进行设备的无负荷测试前参与测试人员必须详细阅读设备操作手册关于人身、设备安全方面的相关内容；  测试设备或车间附近张贴足够的安全标识及警告牌，测试车间、区域的进出口设置红白相间的安全警示带并由CBMI 的警卫把守，所有进入该 区域的人员必须向警卫出示测试参加许可证件；  总降送电后 ,设置不间断值班人员；  中控室安排相应的操作人员；  电力室安排一个电工；  现场安排一个电 工 操作 设备 ；  测试操作人员必须坚守岗位，不得擅离岗位；  在无负荷测试期间，测试人员必须看到整个安装检测过程；  中控室、电气室与现场操作人员通过对讲机进行联系。 标志、标识和测试区域的警戒 operate equipment。  All operators of test must stick to their posts。  During the dry run test run period, the testers must witness all the processes of installation and testing。  The CCR and electrical room municate with field personnel through radios。 Signs, symbols and safeguarding the test zone  CBMI issues cards for those participants in the test, including personnel in charge of the test, safety personnel, testers, instructors from the supplier and those from the owner side。  CBMI guards shall safeguard the testing workshop/zone, those without the card shall be denied access to such places。  Explanations of signs, symbols and warning plates。  Following signs, symbols and warning plates shall be used as reminders of potential risks during dry run test run period. All participants shall pay attention to such warning plates to avoid accidents of oneself or the third part.  CBMI 按照测试参加人员清单发放胸卡，证件包括测试负责人、安全员、测试人员、厂家指导员、业主参加人员；  测试车间、区域由 CBMI 的警卫警戒，未佩戴测试胸卡的人员将被拒绝入内；  标 识、警示牌说明；  在无负荷测试过程中将用以下标识及警告牌说明可能存在的危险，所有参与试车人员务必注意警告牌的提示，避免自身或第三方发生事故。