生管指导手册(doc69)

生管指导手册(doc69)内容摘要：

lan. know vendor manufacturing process. 5. m’tl in every step(ETD vendorETA HK or SHcustom clearancePO transit status. . 6. inspection. Receive MPS Shortage report Issue PR or cancel PO Tracking supplier Tracking I/Hub PO receiving in W/H. 7. PC issue MO,maintain in oracle system. sure MO no shortage parts. 8. P/L to finish FF or CC. well about m’tl fall out and RMA. MRP process: 1. Maintain MDS PC 2. Launch MPS1(产生 MPS1) – MRP super user. (Based on BOM stock qty ) 3. Copy to MPS2 – MRP super user. 4. Smooth and Change MPS2 PC ( All PC) 5. MSP1/MPS2 pare report – MRP super user. Kit file maintain Push P/L MO closed 6. MRP running 7. WSDR shortage process 8. WSDR Shortage CSV process  shortage report 9. Order Reschedule Report ( PC review Work order and reschedule) 10. Planned order report ( PR/MO suggest list)  MC release PR based on this report. 11. MiTAC MRP PO Reschedule/Cancel Extract Data 12. Reschedule (MRP) – Check rescheduled item 13. PO reschedule process MIS 14. PO information Pass to HubWeb Mis (1). PC maintain MDS. a 找出最新版 Demand Plan b 将未出货之数量 keyin 入 MDS.(注意 : 是否已扣 GG 库存帐 ) c d 有 GG 出货时 , 扣帐时 ,同时减 MDS 量 (即 :Relief— 可于 Relief Button 内看到此数量 . e Mitac MRP Planner MDSnamesselect MDSSPUItemSelect MDS item  Detail  update current Save (2). Launch MPS1 a MRP super user GUI  MPS  Launch  Plan name:MPS1PBUSubmit  Launch MPS Planning Processes— ExploderMPS Relief Worker— Snapshot— lannerMPS/MRP Snapshot Worker Planner Worker b MPS1 status : MDS qty – Stock (成品 ) MPS 13 – 7 (pwcob) – 0 ( L*6,但未 run 入 MRP ting subinventory) wip *13 之 6, wip 多 7 set MPS 26000 – 7 set = 25993 MPS * 27000 set MPS * 28000 set c扣完后之 MPS1: d当 MO 开立时 : 526267120203*300 6/25 (mo_kb06*300), SYSTEM 会 Relief MPS1SPU,MPS2SPU MO qty ( 即需求已转成 300 set 工单需求 , MPS qty 少掉 300 sets) MPS1SPU,MPS2SPU STATUS 如下 : (3). Copy MPS2 from MPS1 aMRP super user GUI  MPS  Load/Copy/Merge MPS Select name: Copy/Merge MPS  Select destination, source MPS1 submit bGet MPS2, 未修正前等于 MPS1 c 正常不 Copy ,而是用 MPS1/MPS2 pare report ,让 PC check并作修改 ,除非大异动 . d Copy 时 overwrite : Same source only 之结果。 只会处理 MPS1 有 qty 者 . MPS1 70 500 500 0 MPS2 80 0 无建 MPS2 52 Copy overwrite 后 70+80 500 500 52 e (4). Run MPS1/MPS2 pare report: a MRP super user GUI Report select name: MiTAC MPS1/MPS2 Scheduled Compare ReportBU  OK Submit b Excel report c:\msl_oracle\ c. Mail Send to All PC including: COB PC,PCBA PC,P/S PC. (5). PC maintain MPS2 a Mitac MRP Planner  MPSnames select MPS2SPU item  select MPS2 item  Detail  change “Current” qty b 当 MO 开立时 ,会自动 Relief ( 工单开立 ,会产生 Shortage,需求增加 ,另一方面 ,由上阶往下展之 MPS qty 会减少 MO qty) c MO 开立时 ,需于 MDSSPU/MPS2SPU 内有此料号 ,且需有量 ,不足量时 ,需先修正后才开工单 ,否则总数会有差异 . Case 1: 未维护 MDS,MPS2 而先开 MO. 1. 526267211005 MO_kb12*100 set 未放 MDS ? MPS1 未见 100 sets ( 理应 MO – Demand,需有 Supply 满足 Demand ??? ) 2. Case 2: Rework Order 如何 update MDS/MPS1 Original : ( before rework order) 526267211006 7/1 7/5 7/8 MDS 200 300 355 Stock 0 wip 100 MPS1 100 300 355 Rework from 526267211006  526267211007 * 35 sets 526267211006 7/1 7/5 7/8 MDS 200 300 355 Stock 0 wip 100 RO shortage 35 MPS1 135 300 355 526267211007 7/1 7/5 7/8 MDS 0 stock 0 RO Wip 35 MPS1 0(*1) *1 : MDS 未放 ,则无法产 生 MPS1 之数据 . ** 正确作法 ,需于 rework 前 , (1). 被 rework pn 减少 MDS *35 (2). Rework 后之 partno ,加上 *35 526267211006 7/1 7/5 7/8 MDS 165 300 355 Stock 0 wip 100 RO 35 shortage MPS1 100 300 355 526267211007 7/1 7/5 7/8 MDS 35 stock 0 RO Wip 35 MPS1 0 Case 3: MDSMPS1 lead time/explosion 526267211001 526267211004 (416267211999) 526267211006 526267211010 526267211011 526267211012 526267211013 526267211014 526267211015 526267211016 526267211017 526267211018 526267211019 526267211020 (416267211901)  411672100001 PWA。 PWA7521C,128M,MOTHER BD  411672100003 PWA。 PWA7521C,128M,M/BD,SMT *** MDS amp。 MPS1 运算逻辑 ** 只要有 Demand 未满足 ( 如 : Shortage) MPS1 自动会 Generate Supply =MPS1 Case 4: Service parts Material Flow: (1). Service Dep issue “request qty” (2).放入 MDS (3).展开 MPS1 (4).Issue MO(SP) DD (SP) (5).SOGG Relief MDS 1. Put qty into MDS 2. requirement will be bined. 3. If Source code=P (purchase parts)  不能放入 MPS2 4. If Source code=P (purchase parts)  可能放入 MDS MRP 用 MPS2 展 ,故不会展出此 Source code=p 需求 Case 5: 未有 MPS2 前 ,开立 MO 1. MPS2 qty =0,但 issue MO *6000  MPS2 不 relief , 会使所有材料多买 6000 sets. 7/2 7/10 7/15 Case 1: 0 MO 6000 Relief 0 2 . 若将 MO 状态改为 Cancel  MPS2 仍不 relief , 不会使所有材料多买 6000 sets. 7/2 7/10 7/15 Case 1: 0 MO 6000 Relief 0 3. 若再将 MPS2 qty c。