gms-biq精益评估标准手册(3)(内部资料)-精品

gms-biq精益评估标准手册(3)(内部资料)-精品内容摘要：

cumented. (PMP is used in North America.) BIQ20 Prevention A documented quality plan is followed. Ask the Quality Manager to review the Plant Quality Plan. Is it documented? Is it understood by the anization? BIQ21 Prevention Only parts that meet defined standards are delivered to the line. Operator work instructions should include how to identify and to handle nonconforming material. (check job cert board) Is there a receiving inspection process? Is the Material Department involved in containerization issues? BIQ22 Prevention Reviews of key process equipment are held to identify requirements for improvement (., safety, torque applications, Global Customer Audit, etc.). BulitInQuality 制造质量 124 BIQ18 在每个过程（生产、检查、维修等）都贯测标准化工作。 在每个工位上查看 SOS、 ALBS、 JES 或 IOM/IOS 操作单以及工人是否按单操作。 BIQ19 实施了 TPM计划。 操作工是否定期检查了在线使用的设备并作了记录。 BIQ20 文件化的零件质量计划要得以贯彻。 询问质量主管来评估车间质量计划。 是否文件化并被团队所理解。 BIQ21 只有符合标准的零件能送到线旁。 操作者工作指导要写明如何鉴定和处理不合格物料。 有物料验收程序吗。 物料部门是否管理货柜运输问题。 BIQ22 关键过程的设备要坚持检查和维护以满足不断提高的要求（例如安全、扭矩控制、 GCA、）。 召开了专门会议来讨论这些问题吗。 谁参加。 使用了车间问题解决程序吗。 BulitInQuality 制造质量 125 Are there specific meetings held that review these issues? Who attends? Is the Plant problem solving process used? Followup? BIQ23 Prevention The effectiveness of all process adjustments/corrective actions are verified over a specified period to assure effectiveness.(., after TPM, calibration, machine maintenance). Look for documentation that would indicate changes and validation of change. Trend charts should also be available that will indicate the effectiveness of the corrective action. BIQ24 Prevention Required tooling, error proofing devices, gauges and safety equipment are standardized across the plant. All of this information should be documented on the operation certification board. Visual verification will determine utilization. BIQ25 Prevention Function and use of error proofing devices are verified on a scheduled basis to maintain, consistent required functionality. Ask if Error Proofing devices are checked on a specified schedule. Look for evidence that the error proofing devices have been validated for proper function. BIQ26 Detection Required Quality checks are included in standardized work Look for this information in the work sheets that make up standardized work. (. BPP, IOM/IOS, Key Elements, JES, SOS, CVIS) BulitInQuality 制造质量 126 BIQ23 所有工艺调整和改善活动的效果都要经过一段时间的跟踪以验证其有效性。 查看更改纪录和更改确认纪录，还有反映改善效果的趋势图。 BIQ24 车间必需的工具、防错设施、量具、 安全设备都要标准化。 所有信息都要文件化 BIQ25 防错设施的功能和使用情况要按计划检验和维修。 防错设施是否按特定计划进行了检查，寻找证据证明防错设施处于正常工作状态。 BIQ26 质量检查要溶入标准化工作中。 在工作单中是否包含了 BPP、 IOM/IOS、关键要素、JES、 SOS、 CVIS。 BulitInQuality 制造质量 127 BIQ27 Detection Quality Check items are based on defined criteria (., Shipping Priority Audit standards, JD Power, appearance, risk, regulation, Global Customer Audit, Global Delivery Survey and frequency). Ask why that specific item is checked at this particular operation and not somewhere else. Look for understanding and purpose. BIQ28 Detection Sufficient resources are allocated in accordance with the quality plan (., space, time, people, equipment) to assure required as shipped quality levels. Is the operation being preformed within the footprint. Are there Quality inspectors at each Verification Station. Does the operator have the required tools for quality checks. BIQ29 Detection Quality check systems are updated to reflect changes in technical data. Ask how PAD changes are implemented and verified. (Torque, Fit, Fluids, Welds etc) BIQ30 Detection Inspection frequencies of critical operations are established to prevent defects from leaving the department / shop. Review check sheets for frequency to insure that defects do not leave department / shop. BulitInQuality 制造质量 128 BIQ27 质量检查内容是依据特定的标准。 （例如货运优先权评估标准、 JD Power 调查报告、外观要求、风险、法规、 GCA、 GDS、频率） 评估检查内容的合理性。 检查项目是否被工人理解。 BIQ28 要配备充足的资源来完成质量计划（例如空间、时间、人员、设备），已达到高标准的质量水平。 检验工作是否按规定进行。 每个检验点是否都有检验员。 操作工是否都有所需的质量检验工具。 BIQ29 当技术数据改变时 ,质量检查系统也要相应更新。 怎样执行和确认 PAD 的变更（例如扭矩、配合、焊接等）。 BIQ30 确定合。