麦x锡-mifa300kitschcasebrief(编辑修改稿)内容摘要:

goodwill with their main supplier, he has started to print out 30 day forecasts from the MRP system and post them to the production control manager at Fungus. Moulding Department The main kettle ponents are all produced on identical injection moulding machines. There are 11 machines in total and all machines making kettle ponents are sometimes shared with the production of panels and bases for toasters and sandwich toasters. The kettle ponents prise approx. 35% of the department’s total run time. For every ponent there are at least two tools。 changing tools takes 50 minutes on a good day. Changing colours for any ponent on any machine takes approx. 15 minutes. The maintenance technician interviewed does not log machine downtime as he says the ‘planned maintenance is so effective’. The machine cycle time for lids and boxes was measured at 40s per 2 pieces. The machine cycle time for handles was measured at 50s per 2 pieces. The manual cycle time for every piece is approx. 17s, which includes packing the pieces into internal packaging which has been designed to carry 50 units of any moulded ponent per box. Press Department 70% of the capacity in this department is taken with toaster and sandwich toaster ponents. The department has two tools for the kettle lid insert and two tools for the kettle base plate, which are suitable for any of the five 50t presses in the department. It takes 60 minutes to change each tool. Records for the last month showed 5% downtime for this equipment. The lid insert tool produces 2 pieces every 20 seconds and the metal plate tool produces 5 pieces every 20 seconds. The manual cycle time for both products is 15s per piece. The production supervisor also admitted that occasionally when toaster parts are urgent the base plate can be moved off the 50t press and made on a spare flypress, which produces 1 piece every 5 seconds. The manual cycle time associated with the flypress is approx. 17s per piece. Painting Department The lid inserts are taken to the paint department where they are loaded onto a conveyor. This transports them through a spray booth where each piece is painted manually (taking 30 seconds), and then a continuous d。
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